全自動(dòng)混合物料灌裝線
顆粒物料瓶裝線
Granule Bottle Filling Line
設(shè)備簡(jiǎn)介:
1.適用于各種PE罐、鋁合金罐 、紙罐等各種圓形規(guī)格以及特殊定制模具瓶型使用,針對(duì)流通性良好的中藥飲片自動(dòng)定量灌裝生產(chǎn)。
2.該套設(shè)備自動(dòng)化程度高,整線聯(lián)動(dòng)運(yùn)行,符合GMP標(biāo)準(zhǔn)要求。由操作人員將瓶放置理瓶機(jī)上,機(jī)器自動(dòng)理瓶,物料自動(dòng)提升、稱重、入瓶、定位罐瓶、封蓋、貼標(biāo)簽,生產(chǎn)日期打印等一系列生產(chǎn)環(huán)節(jié)均是自動(dòng)化,無(wú)需人工參與。根據(jù)企業(yè)需求還可配套重量選別秤、干燥劑自動(dòng)投包、瓶身除粉裝置、人工操作工作區(qū)、噴碼機(jī)、軟蓋自動(dòng)封蓋、成品收集工作臺(tái)等輔助配套設(shè)備,進(jìn)一步完善滿足生產(chǎn)需要。
設(shè)備流程:
人工把空瓶放在轉(zhuǎn)盤理瓶機(jī)理瓶,人工把要包裝的物料倒入到z型提升機(jī)的振料斗內(nèi),提升機(jī)把物料提升輸送到多頭組合稱上稱重,輸送帶先把空瓶輸送到定位點(diǎn)定位等待,多頭稱灌裝入瓶,灌裝完后,輸送到瓶身粉塵清除裝置進(jìn)行清潔,然后再輸送至自動(dòng)壓蓋機(jī)進(jìn)行封蓋,出來(lái)后自動(dòng)壓軟塑料蓋,輸送到貼標(biāo)機(jī)上貼標(biāo),最后人工裝箱。
設(shè)備特征:
1、整機(jī)設(shè)計(jì)美觀大方,操作簡(jiǎn)單;觸摸屏操作控制系統(tǒng),電器元器件均采用國(guó)內(nèi)外品牌,故障率低,維護(hù)成本投入小。
2、智能化程度高:各單機(jī)均為中文對(duì)話控制面板。多項(xiàng)自檢報(bào)警功能,全線聯(lián)動(dòng)性好,運(yùn)行流暢。
3、效率高:易操作、易調(diào)整、易清潔、 易維修,運(yùn)行成本低,維護(hù)成本低。
4、采用人機(jī)界面控制面板(觸摸屏) 控制系統(tǒng)采用PLC。
Equipment introductions:
1.It is an automatic ration filling line which aims to pieces of Chinese medicine with good fluidity ,suitable for all kinds of round specifications and special mould customized bottle type,such as PE cans, aluminum alloy cans and paper cans.
2.With a high degree of automation, the whole line runs in tandem, meeting the requirements of GMP standard .The operator put the bottles on the bottle unscrambler and the machine handles bottles automatically, all production sections work automatically including material lifting, weighing, bottling, positioning, sealing, labeling and production date printing.no need of manual work. According to the requirements of enterprise, we also provide assistant devices such as weight scale, automatic desiccant dropping, dust removal device, manually working area for operation, inkjet printer, automatic sealing for soft cover and stage for finished production collecting, which further improves and meets production needs.
Equipment process:
Manually put the empty bottles on the swivel plate to handle the bottle and pour the packed material into the Z elevator hopper. The elevator lifts the material and conveys it to combination weigher. the empty bottles will be conveyed to locating point by conveyor belt and waits. the combination weighers finish filling then the filled bottles are conveyed to the dust removal device for cleaning. after cleaning, they are conveyed to automatic capping machine to seal, automatic pressing plastic cap labeling, and manually pack it
瓶子直徑Bottle diameter(mm) | 35~100 |
瓶子高度Bottle height(mm) | 40~200 |
適合蓋子直徑Suitable lid diameter(mm) | 15~100 |
包裝范圍Filling range(g) | 50~500 |
包裝精度Capacity(g) | ±0.3~1.5 |
包裝速度(bottle/min) | 30~80瓶/分 |
電源Power supply | 3P 380v 50Hz |
壓縮空氣Compressed air | 0.6m3/min 0.6~0.8MPa |